YouTube video by Nicks about lasting a stitchdown work boot
- Andrew, bootmaker
- 0:19 misconception: not pulling as hard as people think
- “just going past tight”
Shank
- bulldogs in the left hand, French hammer in the right, Gurney lasting tacks
- lasting jack, but using only the lasting post, not the toe cradle, so the boot can swing around
- boot comes to lasting with three drafting tacks in place: a hard tack at the heel and soft tacks, to be removed later, at the toe and both joints
- starts in the shank
- get most slack out here
- hammer down in the insole to prevent it from rising as pulls the leather
- first shank pull on the inside of the foot just tight to create an anchor point
- pulls the lining first, then the upper and lining
- several tacks into the waist while holding
- want little air under the upper
- repeat on the outside
- pull the liner, then the vamp
- 2:14 misconception: not locking pliers
- can lean body into bulldogs, but very rarely need to pull that hard
- “usually just a series of light pulls and twists”
Heel
- next: heel
- work from back of heel toward shank
- shift the extra material toward the heel line, where you can do a harder pull to take out slack
- pleating
- want lining layer as flat as possible so the tack goes through a shorter stack of material
- even spacing of tacks, on either side of pleats
- bigger pull where quarter and vamp come together
- usually just one pull makes it tight
- over-pulling causes discomfort, aesthetic problems
- even pulls create even counter height around the heel
- appears to be spitting tacks
- low pleats and ridges easier for bottoming with flat heel
- once lasted, beats down with face of heavy ball-peen hammer to set tacks and push material in toward the main axis of the insole
- also hammers the upper leather down from the featherline
- accentuating the featherline
- light taps along counter cover stitch line
- takes off the jack to check appearance
- trim excess with lip knife to make room for shank, shank cover
Forepart
- prybar-style tack puller to remove soft tacks
Forepart Lining
- peel vamp back
- trim lining with shears to about ¼″
- lining leather is stretchy
- light layer of yellow glue on insole and inside of lining
- set 5 minutes to tack up
- Swedish-style lasting pliers
- start at toe
- left hand on top of vamp, underneath, to feel the stretch
- pull and twist
- unlike the heel, alternates sides while pleating
- twists the pleats back toward the ball
- make pleats as tight and as far from the featherline as possible
- again working material back to shank where can do larger pulls to get slack out
- takes off the lasting jack to check before it sets
- shape, tightness, no air pockets
- hammer down the pleats
- dragging the leather inward with each strike
- trims tops of pleats off with long, straight knife
- hammer down again
- would install any celastic, composite, or steel reinforcements here
Vamp
- light layer of yellow glue over top the vamp liner and bottom of the vamp
- leave the edge of the vamp dry to keep tools clean, prevent excess piling up
- cleans hands with towel at station
- push vamp forward with thumbs
- pulls the toe, again feeling for stretch with left hand
- soft tacks
- tacks the outside ball
- tacks the inside ball
- check straightness and tension over ball
- now pleat to create seal around featherline of insole
- lasts from toe back to inside ball
- lasts from outside shank to outside ball, on the opposing side of the forepart
- lasts from the toe to the outside ball
- different approaches
- can use lasting pliers
- prefers bulldogs and hammer
- more leverage and control
- shaping with hammer while under tension
- but have to switch back to lasting pliers as lose leverage
- different approaches
- lasts inside shank
- last because of the drastic curve
- more likely to get the air out pulling from the top of the ball back through the arch
- easy to get leverage
- hammer around the featherline
- optionally hammer long nails through tops of pleats, e.g. for difficult leather or steel toe to pull the pleat tighter against the toe