YouTube video by Matt Paker showing the making of wholecut shoes, with somewhat fast cutting
Notes
- clicks by hand with a shoe knife
- skives on the clicking table
- closes by machine, post bed
- punches eyelet holes by hand
- trims insole on a 5-in-1 style rotary cutter
- cuts to a pre-marked pattern that fits the last
- uses a sole press to form the wet insole to the bottom of the last
-
1:53 insole carving by hand with a shoe knife
- push cuts the feather after gouging out a channel
- marks the inside line with pen in compass
- hones the knife on what looks like a knife steel
- incises the inside line with the point of the knife
- carves the channel out at shallow angle, removing a broad strip
- scrapes it out with the point after carving
- pushes the knife blade up to the edge of the holdfast, paring a bit deeper
- pre-pierces at lines marked on feather, holdfast, and channel
- 3:21 wets the inside of the upper before drafting
- drafts the toe first
- plenty of hammering the upper sidewalls
- shows massaging vamp leather with thumbs to aid toe lasting
- appears to be lasting onto cement
- uses a heat gun to set the heel with the tacks still in place
- bends tacks through the heel
- possibly a celastic toe, white in color, but sandable
-
5:48 toe lasting
- highly curved, Swedish-style pliers
- tacks into the holdfast
- lap lasting here, though there is a post nearby
- smooths the featherline with the face of a hammer
- 6:32 artistic patina on the uppers before bottoming
-
7:02 welting
- skiving welt end by hand
- frays thread end with knife over pant leg to make a taw
- coad in leather patch
- twists the second bristle in the first thread and pulls it back through to the outside
- twisted shoemaker stitch
- pulls tight by hand, without gloves or awl haft
- ribbed steel shank
- sheet cork filler cut to paper pattern
- [shoes appear to be welted from ball to ball, but only cemented down so far through waist and seat]
- shapes fiddleback waist into cork with a sandpaper patch in hand
- cuts the outsole with a different rotary cutter
- incises lines for fiddleback
- the outsole gets a heel block with top lift attached as unit before attachment to the shoe
- bottom edge finishing before attaching the outsole
- heel block is nailed down from the top
- 10:00 handcrank machine for closed channel cutting
- cements the outsole and heel assembly on
- bottom finishing with rag over thumb and face of hammer
- wets the outsole channel with a paintbrush, opens further
-
11:05 outseams by hand, stitch in stitch
- appears to be lockstitching using a wire loop
- uses heat gun to dry the cement before laying down the flap with the hammer face and a bottom glazer
- tape around the sidewalls of the vamp
- brass decorative nails in heel stack