YouTube video by Terry Kim showing patternmaking of a pair of Derby shoes
Notes
- draws an insole shape on a foot impression, then matches to a stock last
Last Taping
- wraps a piece around just the tip of the toe to start
- wraps both inside and outside
- 4:58 marks the featherline by rubbing the side of a pencil on it
- trims the tape below the featherline away on the last
- one big, very wide piece of tape around the backpart
Designing on Last
- marks center of top of cone, then center of toe, center of top and bottom of backpart for main axis
- lays a metal ruler over the last for main axis, marks slashes under it, then connects them
- uses a measuring tape to mark ball from joint to joint
- calculates back height
- calculates Derby point
- uses measuring tape laid on last to mark line from back point to derby point along the outside and inside of the last
- connects inside and outside derby points across the cone with the measuring tape to mark a line
- marks facing gap at a few points up the main axis, then connects them on each side
- marks a few points at half width of facing and full width of facing, from the facing edge line, then connects them
- sets compass to length on a ruler for eyelet spacing
- draws topline apparently freehand
- draws quarter tab curves freehand
- marks points equidistant from back point to each side
- marks heel breast points along the featherline
- sets the last on a heel pitch gauge, then uses a ruler held vertically on the table to mark lines up from the heel breast points
- uses those lines to freehand heel counter cover curves
- freehands the quarter curves using short strokes
- marks the length of the toe cap on the main axis
- freehands the toe cap curves to the featherlines
- freehands the top curve of the tongue over the topline
- marks points for the quarter stay stitches
Removing
-
snap-off knife
- cuts down the main axis over the forepart first
- short strokes, without lifting knife
- then main axis down the back
- then the tongue top and topline, peeling away waste
- then the quarters
- peels from inside throat outward, to the tab
- sets a piece of print paper on the cone while the back of the quarter is still stuck to the last, presses the front part of the quarter down on the paper and cuts away excess
- then peels the vamp, including the toe cap and back of the quarter, on each side
- sticks the tip of the toe to the edge of his bench for storage while peeling the other side
Flattening
- lays on thick brown pattern paper
- presses the topline from the back point forward first
- then the vamp under the quarter
- flattens the tape down from the top toward the featherline
- cuts slashes in bottom with scissors, all the way from heel to toe, before flattening all the way down
- uses a ruler to mark a line continuing the fold line
- adds strips of tape to extend the fold line upward
- [the flap of the quarter is still standing up, flapping loosely]
- punches holes
- along the heel counter cover curve
- along the quarter curve
- for each eyelet
- cuts the heel counter cover curve and quarter curve
- [the punched holes seem to serve to aid in making pattern line holes]
Pattern Pieces
- tapes the pieces together across the vamps, up through the tongues
- vamp and tongue pattern piece
- traces the vamp from the cap back, along the quarter curves
- pricks holes through the toe cap line with an awl
- adds seam allowance with a compass, marking points along the curves then connecting them
- marks lasting allowance with compass as a series of dots to be connected
- seam allowance for toe cap
- quarter piece
- heel counter cover
- lays both last forms together at the backseam over the pattern paper
- 22:25 traces both, creative a v-shaped pattern piece
- adds lasting allowance
- goes back to add allowances to quarters
- final trimming of pattern pieces with a clicking knife
- punches full-diameter holes for eyelets in pattern pieces
Test Upper
- cuts from leather
- mark with silver pen
- basting tape to assemble
- sews together on cylinder sewing machine
- wets before pulling over the last
- tacks to last at back height
- drafts the toe
- plastic lacing over the last
- draws a corrected line for top of tongue curve on the leather, then transfers the change to the pattern piece
Allowance Drafting Technique
- set compass to length against a ruler
- mark a series of points along the curve using the compass
- connect the points freehand with a pencil